Tamper proof
Degree of protection IP67/IP69K
Electrically tested
Customized solutions

Heavy Equipment | Overmoulded Connectors and junction systems

… for customised wiring harnesses for working machines and trailers

Heavy Equipment | Overmoulded Connectors and junction systems

… for customised wiring harnesses for working machines and trailers

Heavy Equipment | Overmoulded Connectors and junction systems

… for customised wiring harnesses for working machines and trailers

Mobile Automation

Connectors for Heavy Equipment


Why are special requirements placed on connectors for agricultural vehicles, construction machinery and similar commercial vehicles?

  • The connection of electrical and electronic components in vehicle construction in agricultural, construction and municipal technology requires safe electrical connectors, as the components have to withstand high mechanical loads and harsh environmental and weather conditions.
  • A high level of reliability is particularly important for operations in the agricultural, construction and municipal technology sectors. Failures mean costs and time. If necessary, it must be possible to plug and unplug these connections just as quickly and easily. (High number of mating cycles)
  • The connectors must be designed for robust handling by the user e.g. when cleaning the machines (IP67/IP69K)

Precision Farming | Requirement to the modern agriculture

  • Gain in efficiency & productivity
  • Resource saving use of artificial fertilizers & pesticides
  • Growth of machinery requires
  • High automation grade to control big sized machines
    • Precise determination of the position (GPS)
    • Precise application of seed
    • Harvesting with support of optimized driveway calculation and control
CONEC_ID75509_AdobeStock_307667955_PrecisionFarming
CONEC_ID75480_AT_umspritzt_IP67_IP69K_Web80

Overmoulded connectors and distribution systems from CONEC are suitable for these special requirements. The customised design and internal wiring can be adapted to different customer requirements.

The overmoulding ensures IP protection right into the cable. No liquid can penetrate into the cable between the sheath and the core. Especially with short connections, the connected electronics and the plug connector are optimally protected against moisture or oil penetration by capillary action. Optional corrugated plastic conduits further increase the mechanical protection of the cable.

The overmoulding also provides protection against tampering, as the wires are not accessible and the connector cannot be dismantled, e.g. to set jumpers. This ensures tamper-proof monitoring of safety-relevant switching states. All cable harnesses are 100% tested.

CONEC offers a large portfolio of overmoulded connectors and distribution systems for the use in mobile automation. The overmoulded versions of the AT, ATM, DT, VSS Superseal, ISOBUS, CPC and HDSCS connector series developed by CONEC fulfil at least protection class IP67 (DT and Superseal connectors even IP67/IP69K). CONEC connectors for use in agricultural, construction or municipal technology thus guarantee trouble-free operation even in the most difficult areas of application, such as underground, at sub-zero temperatures or in dusty, hot environments.

CONEC agricultural and construction machinery connectors are used, for example, in the field of data transmission for camera signals or to ensure communication between tractors and implements or agricultural management software.

ATM Connectors

The ATM connector series is designed as a cable-to-cable connection. It locks securely and without tools via a latch. The series is not only used in agricultural, agricultural and vehicle technology, but also frequently in process automation and control technology. The series can be used in particular where limited installation space does not permit the use of other heavy equipment connectors.

CONEC_ID75482_ATM

ATM Connectors overmoulded

  • 2-pos.
  • Male connector/female connector
  • Tamper proof

AT/DT Connectors

In agricultural, construction and municipal technology, the degree of automation is constantly increasing, and with it the need to equip machines with sensors and other electrical components.

For example, efficient water and nutrient management is becoming increasingly important in agricultural technology. By cleverly networking a wide variety of data, farmers can irrigate and fertilize their fields with precision and foresight. This requires connectors that not only work reliably under harsh environmental conditions, but are also maximally flexible so that they can be used in a wide variety of installation situations. The overmolded DT connectors from CONEC provide a high degree of IP protection (IP67/IP69 K).

AT Connectors overmoulded

  • 2-pos.
  • female connector
  • 0.75 mm² wire cross section
  • With or without protection circuit
CONEC_ID75481_AT
CONEC_ID75484_DT

DT Connectors overmoulded

  • 2-, 4-, 6-, 8-, -12-pos.
  • Male connector/female connector
  • Optional with m12 thread
  • Optional with LED and Protection circuit (2-, and 3-pos.)
  • Available with single wire ( 2-pol. DT)
  • Available 90° angled
  • Available with double outlet (2-, 4-, 6-Pos.)
  • Protection cap
  • Degree of protection IP67/ IP69K

VSS Superseal connectors

VSS Superseal connectors are used in mobile automation to establish electrical connections between various components such as motors, control units, sensors and lighting systems. In the field of renewable energies, VSS Supserseal connectors can be used, for example, to connect individual solar panels. In the field of agricultural technology, VSS Superseal connectors are used to control the nozzles for fertiliser or pesticide application.

VSS Superseal Connectors overmoulded

  • 2-, 3-, 4-, 5-, 6-pos.
  • Female connector, Male connector
  • Distribution from one connector to 2 lines possible
  • Protection cap available
  • Degree of protection IP67/IP69K
CONEC_ID75488_Superseal

Simple device control

ISOBUS connectors facilitate the operation of modern implements with a high degree of automation by transferring a wide range of data between the tractor and implement. The tractor communicates with the implement using the ISOBUS connector. One Terminal can be used to control several different devices

The core ISOBUS components are:

  1. ISOBUS –capable operating terminal (UT)
  2. ISOBUS job computer on the implement
  3. Standardized tractor implement connector
  4. ISOBUS auxiliary control element (AUX-N joystick)
  5. Tractor ECU
  6. GPS receiver

ISOBUS Connectors overmoulded

  • 9-pos.
  • female connector, Male connector
  • Optional with landing plate
  • protection cap available
  • Three cable types available
  • Customized B-site upon request
CONEC_ID75486_ISOBUS

Junction system type S, M, L

The CONEC junction system provides a flexible way to integrate moulded branches/outlets in electrical connection lines such as e.g. cable harnesses. This ensures that the continuous lead sheathing retains its full functional integrity even at the splice site (at the junction system). The junctionsystem is min. IP67-protected, electrically tested in the factory and thus offers a robust, tamper-proof way to electrify machines in a safe way. ThePUR moulding provides good resistance for applications in the agricultural industry.

CONEC_ID75489_Verteilersystem
verteilersystem-sml

Junction system type S, M, L

  • 3 Sizes
Type SType MType L
Dimensions ( L x W x H mm)66 x 30 x 1566 x 40 x 1576 x 55 x 22
Cable entry1, 21, 2, 31,4
Cable exit1, 21, 2, 33, 4
max. cable diameter entry8 mm11 mm17 mm (1 entry
8 mm (4 entries)
max. cable diameter exit8 mm8 mm13 mm (3 exits)
8 mm (4 exits)
Degree of protectionIP67IP67IP67
CONEC_ID75494_Verteilersystem_Motor_SK0505DD4_1WEb80
Traktorbild_mitVerteilerWeb80-768x467

Control lighting systems

CPC connectors

CPC connectors are used in various application areas, including agricultural, agricultural and automotive technology as well as control cabinets, robotics, injection moulding machines and machine tools. These connectors are characterised by their robustness and differ from other heavy-duty connectors in the CONEC range due to their screw connection with positive locking. They are also smaller in size compared to Isobus connectors.

CPC Connectors overmoulded

  • Series 1 Size 13, 7- + 9-pos.
  • Series 3 Size 17, 3-pos.
  • Available with double outlet
  • Protection cap available
CONEC_ID75483_CPC_mit-Doppelausgang

HDSCS connectors

HDSCS (Heavy Duty Sealed Connector System) connectors are used via the HDSCS interface in heavy-duty transport, truck and trailer cabling. They control modern systems such as Ad-Blu tanks and pump systems, exhaust systems and rear lights.

CONEC_ID75485_HDSCS

HDSCS Connectors overmoulded

  • Size C
  • 8-pos.
  • tool-free slider locking
  • Protection cap available

M12 Connectors

Especially for municipal technology, the agricultural sector and the chemical industry, CONEC offers overmoulded M12x1 connector variants with coloured plastic coupling elements. In addition to the standard zinc die-cast or turned stainless steel versions, the plastic elements open up new fields of application. Typical examples of applications are dosing pumps for the treatment of drinking water, waste water and process water, dosing systems and disinfection systems for industrial use as well as applications in the agricultural sector.

M12 connectors with coloured union nuts allow additional visual colour coding. This prevents mismating and is a further advantage for quick connection of the connectors, as the slot and the connector are colour-coded, allowing the user to find them quickly.

M12 Connectors overmoulded with coloured coupling elements

  • 4-, 5-, 8-pos.
  • axial, angled
  • 0.75 mm² wire cross section
  • Simplifies the assignment of complex cabling
  • Good chemical resistance
CONEC_ID75487_M12Kunststoffüberwurf

M12 series with bayonet locking

The M12 series with bayonet locking is also suitable for use in mobile automation. Thanks to the bayonet quick-locking mechanism, the connector only needs to be turned ¼ turn to lock and locks noticeably into the mating part. It can be plugged or unplugged even when wearing gloves or in hard-to-reach places – for example, for light and camera control on tractors where the fitter has to work without visual contact. No additional tools are required and no torque has to be observed. By eliminating the thread with its rather fine structures, the risk of blockages due to dirt is less relevant.

CONEC_ID75490_M12BajonettWEb80_2

M12 Connectors with bayonet quick locking

  • A-, b-, D- x-coding
  • Connectors overmoulded
  • Connectors field attachable
  • Socket

Advantages:

  • Robustness: designed to deliver reliable performance under the most demanding operating and environmental conditions.
  • Maximum flexibility: Customised configurations possible
  • Tool-free, secure and quick locking
  • Consistant protection from the housing into the cable
  • Tamper proof
  • Protection class IP67 / IP 69K in mated condition

Application examples:

  • Control lighting systems
  • Sensors
  • Incab cable harness
  • Data transmission camera systems
  • Conveyor technology
  • Hydraulic controls, i.e. connectors for magnetic valve
  • Internal CanBus distribution

Not quite what you're looking for? Do you have a specific application case, require a special quality class or a different combination layout? Do you want to test the connectors?

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